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LIQUID SYRUP ORAL MANUFACTURING PLANT

“AKSHAR” has a sophisticated modular system for the manufacturing emulsions in a wide viscosity range. Advanced processing technology offers consistently high product quality, shorter batch cycles, minimal operating costs, low space requirements and simple operation. The principal applications for the system are in the pharmaceutical and premium cosmetics sectors. The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry and food industry for the production of Oral Liquids.

Ideal solution to the pharmaceutical industry for the production of oral liquids. The process consists of Sugar syrup preparation. Ingredient Mixing and Storage with product distribution piping. Range of plant covers from 100L-200L. with various options in top and bottom entry agitators for mixing and homogenizing of syrup & suspensions. Product contact parts are SS 316 / SS 316L with option of jacketed vessels and heating system suitable for steam as well as electrical.

AKSHAR ENGINEERING WORKS Liquid / Syrup / Oral Manufacturing Plant consist the following equipments and accessories

  • Sugar Syrup Vessel
  • Pre-Filtration Unit
  • Manufacturing Vessel
  • Filtration Unit
  • Storage Vessel
  • Control Panel
  • Product Piping

    • This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.

    • The Sugar and Water are load with vacuum system or by mechanical system or manually.
    • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ).
    • The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
    • The product during emulsion formation is re-circulated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
    • The Pump also discharges the product in the Storage Vessel.
    • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid.
    • Transfer Pump. Or Storage Vessel remain fixed (in bigger size) & pump transfer the Liquids in the float tank which relates to filling machine.
    • The entire Plant can be operated by centralized operating panel by one operator.

    SALIENT FEATURES

    • The Plant is designed to be operated only by one operator and one helper.
    • All material transfers are done by vacuum or by transfer pumps. All the vessels are CGMP (paint free construction) The gaskets used are of silicon (food grade). All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
    • The entry of stirrer & high-speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand. (Optional)
    • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
    • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
    • The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
    • All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
    • A micro processor based automatic operating plant can be designed as per requirement. (Optional)
    • All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.